I also needed a bunch of struts for the inside of the shelf. I cut these the length of the shelf front to back which is 18 inches. I didn't want the shelf to be very thick either so I cut them 1/2 inch wide. Please notice that the flutes on these go side to side instead of lengthwise. Why? Because they will be placed in horizontal position within the shelf and the flutes must go top to bottom for strength.
Here's what I mean. Here I have them glued in place on the bottom part of the shelf. These struts are 1/4 inch shorter than the bottom piece. I'll show you why in a minute. Next take the second large piece and glue it on top of these struts then put the whole shelf in place in the unit.
It should fit snug. If it doesn't, don't worry about it. The shelf won't go anywhere after construction.
This is why the struts were about a quarter inch shorter than the top and bottom piece. I want to add a piece to close the end facing the outside. This is not necessary on the sides next to the walls. Only on the side where it will show.
I tape the inside joins then sand the front edge and tape it.
I'm going to add another shelf so I guess it's time to go to step 4. You ready?
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